Skip to Content
MANUFACTURING
Back to overview/Traceability

Answer the recall question in hours.

Lot and serial genealogy from raw material through production to the customer — forward and backward traceability, with recall execution as a defined process rather than an emergency.

The problem

Most manufacturers can trace on paper, given time. The regulatory and commercial question is how much time: which customers received product containing a specific supplier lot, answered in hours rather than days.

Traceability built as a by-product of production recording costs nothing extra. Traceability reconstructed after an incident costs the recall and the reputation.

Core workflow

Supplier lot to customer delivery.

01
Receipt
Supplier lot recorded against the goods receipt.
02
Issue
Lot issued to a specific work order.
03
Production
Output lot linked to all input lots consumed.
04
Stock
Finished goods held by lot with expiry if relevant.
05
Dispatch
Lot shipped recorded against the customer.
06
Recall
Query in either direction, executed as a process.
What it covers

Genealogy

Lot and batch controlSerial number trackingInput to output lot linkageMulti-level genealogySubcontract lot tracking

Traceability

Forward traceabilityBackward traceabilitySupplier lot to customerCertificate of analysis linkageQuality result by lot

Recall

Recall simulationAffected customer listStock hold and quarantineRegulatory reportingRecall effectiveness record
Operational outcomes
< 4 hrs
Full recall trace
100%
Output lots linked to input lots
Both ways
Forward and backward trace
Audit-ready
Genealogy records

Ranges observed on Al Jawad engagements. Targets agreed in assessment.

Run a recall simulation with us.

We pick one supplier lot and time how long it takes to name every customer who received it.